Luoyang HongtengIntermediate frequency induction furnace
Medium frequency induction automatic heating furnace is a non – standard heating equipment which uses medium frequency induction heating to heat metal workpiece. Equipped with automatic feeding system, plc control system and infrared temperature measurement system and other equipment, so that IF induction heating into automatic heating mode. Here, Luoyang Hongteng editor to introduce this intermediate frequency induction automatic heating furnace. Production process of intermediate frequency induction automatic heating furnace: Sorting of workpiece storage platform → automatic feeding machine → roller transport → rhythm adjustment → cylinder pushing → inductor heating → infrared temperature measurement → large screen display → fast feeding machine → temperature sorting → forging hammer or press. Medium frequency induction automatic heating furnace composition: Medium frequency induction heating power supply, by rectifier and inverter thyristor, reactor, the main control line Furnace body frame, mainly designed for inductor heating coil bracket, used to support inductor furnace head, including capacitor bank, waterway, circuit, gas path. The induction heating system is composed of spiral induction coil, furnace lining material, furnace mouth plate, coil bottom support, cooling water way, etc. Fast discharge device, short material generally adopts fast forward material, long material generally adopts clamp roller discharge. Infrared temperature measuring...
Today, I would like to introduce to you the most common product of our Hongteng. An intermediate frequency induction furnace that can melt 1 ton of metal at a time. For the smelting of different metals, due to the different proportion of metal, the same 1 ton of metal, its volume is different, so the shape of the melting furnace body is different, the induction coil size is also different. The size is different, the diameter is the same, its coil turns are also different. When smelting different metals, the furnace is different. The weight of alloy steel, alloy aluminum and alloy copper melting furnace is 1 ton, the melting furnace body is different. With alloy steel as the standard, 1 ton of alloy aluminum smelting furnace body is equivalent to 11 tons of alloy steel furnace body; And 1 ton of alloy copper smelting furnace body is equivalent to 1700Kg alloy steel furnace body. Each furnace needs to be heated to a different temperature. For example, the melting temperature of 1 ton alloy steel melting furnace is generally 1650 degrees; The melting temperature of 1 ton alloy aluminum melting furnace is generally 800 degrees; The melting temperature of 1...
The steel shell intermediate frequency aluminum melting furnace is also known as the steel shell melting furnace or steel shell intermediate frequency furnace. It adopts frequency conversion power supply, and its control system adopts high performance, high density and large-scale ASIC module, so that the trigger circuit is fully digital. The steel shell intermediate frequency furnace has the characteristics of strong anti-interference ability and fast reaction speed. The steel frame structure used outside the furnace body is very strong, which is conducive to prolonging the life of the furnace lining, low noise, good working environment, and the large inspection port is easy to fast and convenient maintenance. The steel shell intermediate frequency aluminum melting furnace adopts the protection of the steel shell to provide safety, the unique water-cooled cable side design of the intermediate frequency aluminum melting furnace improves the safety and service life of the system, the heat insulation furnace cover reduces the heat loss to, the design of the furnace beyond the horizontal height makes the feeding efficiency higher. The superb coil design enables the power conversion efficiency, selecting the coil with the correct cross section shape for different applications, and also provides more melting energy for the...
High-frequency furnace and intermediate-frequency furnace are both types of induction furnaces. They are both induction furnaces. Their points and advantages are still different. Below, I will briefly introduce the difference between intermediate-frequency furnaces and high-frequency furnaces. The intermediate frequency furnace is a power supply device that converts the power frequency 50HZ alternating current into the intermediate frequency (300HZ and above to 1000HZ), which is widely used in the smelting of non-ferrous and ferrous metals. Its points are: The melting speed is fast, the power saving effect is good, the burning loss is less, and the energy consumption is low. Self-stirring function, smelting temperature and metal composition are uniform. Electric heating work environment is good. Good start-up performance, both empty and full furnaces can reach 100% start-up. The heating speed of the high-frequency furnace is fast, and the speed can be adjusted and controlled. It is easy to install and can be used after connecting the power supply, induction coil and water inlet and outlet pipes. It is small in size, light in weight and easy to use. Wide heating, can heat a variety of metal workpieces. The power is controllable. When heating, the power can be adjusted to meet the...
Intermediate frequency induction automatic heating furnace is a non-standard heating equipment that uses intermediate frequency induction heating to heat metal workpieces. Today, Hongteng editor will introduce the 1 ton intermediate frequency induction furnace. Equipped with automatic feeding system, plc control system and infrared temperature measurement system and other equipment, the intermediate frequency induction heating becomes an automatic heating mode, which has the advantages of automatic feeding, automatic heating and temperature control, and has become a veritable automatic heating production line. Process parameters: Uses: used for automatic heating of metal workpieces such as round steel, aluminum rods, copper rods, etc. Equipment name: 1 ton induction heating furnace (non-standard products, customized processing) Workpiece size range: diameter 15mm diameter 500mm, unlimited length Heating temperature: determine the heating temperature according to the user’s thermal processing requirements. Control system: The entire heating process is automatically controlled by PLC, and production records such as heating quantity are displayed in a timely manner. This console is used alone, with a specially customized man-machine interface, highly user-friendly operation instructions, all-digital, high-depth adjustable parameters, one-key restore function, and easy operation. The composition of the heating furnace: Intermediate frequency induction heating power supply, composed of rectifier thyristor and inverter thyristor,...
When using an industrial metal melting furnace, we need to know the information about the furnace body heating charge, and I will share it with you today. We need to master the chemical composition of the various charge materials used, carry out careful and reasonable batching calculation, and use the reasonable combination of various charge materials to ensure that the main chemical components in the molten steel meet the requirements. The content of harmful impurity elements should be as little as possible and not exceed the standard, so as to avoid delaying the smelting time due to the adjustment of the composition, and the molten steel will be scrapped due to the unqualified composition, which will increase the material consumption and power consumption. Charges must be properly classified according to chemical composition, impurity content and lump size. The size of the charge block should be adapted to the frequency of the power supply, and the frequency of the power supply used by the induction furnace decreases with the increase of the furnace capacity. Therefore, large-capacity intermediate frequency furnaces can use large pieces of charge, and small-capacity induction furnaces can use small pieces of charge. The distribution of the induced current...
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