Luoyang HongtengIntermediate frequency induction furnace
In the process of smelting metal, the induction furnace uses the electromagnetic induction process, which saves energy and electricity, has no noise pollution, and meets the environmental protection production standards. It is very popular among users. However, some customers lack experience in using induction furnaces, so we will introduce them to you here. If it is a newly purchased electric furnace, or an electric furnace that has been out of production for a long time, before starting production, we need to conduct an insulation test on the induction coil to check whether the coil is normal. Before starting your electric furnace, check the furnace body, power supply, hydraulic pressure and cooling system to ensure that there is no problem with the equipment before starting the power supply. The staff in front of the furnace must wear labor protection equipment. Before the raw materials to be smelted are put into the furnace body, the intermediate frequency power of the electric furnace is reduced, and after the metal raw materials are put in the furnace body, the rated power is gradually increased. Be sure to stay focused during the smelting process. The staff need to pay attention to the changes of the...
When we use induction furnace to smelt metal, sometimes we encounter some sudden problems that will stop the furnace body from working. We need to know a little bit about how these accidents are handled. Today we will give you a brief introduction. When there is a power failure, the water supply in the induction coil stops because of the power failure. The heat conducted from the molten iron is very large, and the water in the coil may become steam, which affects the cooling of the coil. The induction coil temperature is too high and may even melt. When the power outage time is less than 1 hour, we can use industrial water or use gasoline engine pump water to provide water. At this time, the furnace is in a state of power failure, so the water flow rate of the induction coil is 25-30% of that when smelting is powered on. The temperature drop of the molten steel in the furnace is also limited. We only need to cover the molten iron surface with charcoal to prevent heat dissipation and wait for the electricity to continue. If the power outage lasts for a long time, such as more...
When users choose and use induction furnaces, they need to know some knowledge about the configuration method of power supply cabinet and furnace body. Today we will give you a brief introduction. At present, the common configurations of the power cabinet and furnace body are as follows: 1. One set of power cabinet is equipped with one furnace body. This method requires less investment, small footprint, and high use efficiency of a single furnace body. However, the disadvantage is that there is only one furnace body. After the furnace body is heated or smelted, the furnace body needs to be emptied before the next process can be performed, resulting in the inability to complete continuous production. 2. One set of power cabinet is equipped with two furnace bodies, one furnace body is connected to the power supply, and the other is temporarily not used. This method is used to prepare a spare furnace body for the production line. If a furnace body fails and cannot be repaired in a short period of time, we have at least one spare plan B that can be used to maintain production capacity as much as possible. 3. One set of power cabinet is...
The price of induction furnaces is related to many factors, such as: equipment structure, component selection, technical content, and after-sales service quality. In the market, induction furnaces produced by different manufacturers, even if the model is the same, the price will be very different. Today we will give you a brief introduction. 1. Furnace body structure: Users can choose the appropriate furnace body shell according to their own needs, such as aluminum shell furnace and steel shell furnace, and the prices of different materials are different. 2. Induction coil: used to heat the furnace body. The thickness of the induction coil copper used by each manufacturer may be different, and the price varies greatly. 3. Various components, such as capacitors, reactors, thyristors, and water cables used in electric furnaces. There are many different models of each component, and these models have different prices. 4. Manufacturers: The production process of each manufacturer is different, and the configuration of the induction furnace is different. For example, our Luoyang Hongteng induction furnace can realize one-key start and remote operation functions. The price of induction furnaces of different quality will of course be different. 5. After-sales service: Regular manufacturers need to have sufficient capabilities...
Induction furnaces are one of the most commonly used metal smelting equipment. A good induction furnace is often expensive. So, is there any way to make our induction furnace last longer? 1. Select the appropriate furnace lining material, which needs to correspond to the material properties of the smelted metal. 2. Use appropriate furnace building and knotting process, such as the sintering process of the charge, and suitable furnace building tools. 3. Use matching cooling devices, such as cooling towers, to improve the service life of various circuit components in the electrical cabinet. 4. Adopt a reasonable smelting process, which can not only make the operation simple and efficient, but also make the electric furnace more energy-saving and power-saving in the production process. 5. The daily inspection of the induction furnace, such as regular testing of the rated voltage and current, is the key to increasing the service life of the equipment. If we want to extend the service life of the equipment, we need to pay more attention to these details, so as to improve the productivity of induction high-induction furnaces, reduce production costs and create more value. You are welcome to pay attention to Luoyang Hongteng, let us...
In any machinery industry, maintaining a safe production process is an important job. The intermediate frequency furnace is one of the main mechanical equipment for metal induction heat processing. It has the characteristics of stable melting process and high production efficiency. However, there are also some hidden dangers in the use of the intermediate frequency furnace. Therefore, for the operators of the intermediate frequency furnace, they need to have some ability to keep the equipment working properly. for example: 1. Daily maintenance of intermediate frequency furnace equipment. Regularly check the cooling circulating water pump, float and electronic control components of the intermediate frequency furnace to see if they are normal. It is necessary to clear the blockage of the pipeline in time to prevent the failure of the circulating water system. 2. Inspection of knotted materials. There should be no debris or iron filings in the knotted material of the intermediate frequency furnace. Before starting the smelting and charging, carefully check whether there are cracks or perforations in the furnace lining. Once there is a problem, it must be dealt with promptly, the lining is torn off and knotted again. 3. When the intermediate frequency furnace is in normal production,...
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