Luoyang HongtengIntermediate frequency induction furnace
induction furnace for heating billets Figure 2.9 shows the principle of an induction furnace for heating billets. An induction coil, to which an alternating current is fed, surrounds the billet to be heated. This induction coil is usually water-cooled and has a refractory lining. In practice, the induction coil is generally much longer than a billet, which is supported on water-cooled slide rails and pushed through a horizontal induction coil. The billet can be pushed into the charging end of the induction coil by a hydraulic or pneumatic push rod. A clamping mechanism or friction mechanism can also be used to allow the billet to be fed continuously. There is little advantage in filling the induction coil with billets in this way. The most expensive and least electrically efficient method of moving billets is to use a stepping mechanism. When the diameter of the steel bar reaches 38 mm or more, the billet can be fed continuously. At the discharge end, a discharge roller is usually installed, which is particularly important for continuous feeding induction heating furnaces to prevent the head of the billet from being gradually cooled. An induction coil is only suitable for workpieces within a certain diameter...
Heating furnace 2025 Until now, the old flame furnace has remained an attractive alternative heating method due to its low capital investment, and its importance is comparable to that of the penetration induction furnace when oil and gas costs are low. Because fuel costs are unstable, accurate cost comparisons can only be made for specific equipment within a specified period, but it is always important to consider other practical aspects besides the capital investment. Induction furnace 1. The time required to heat the billet in an induction furnace is much shorter than the time required to heat it in a flame furnace. Therefore, such a short heating time helps to reduce the production of oxide scale. The typical oxide scale content of flame furnace heating is 3-4%, which can be reduced to 0.5% by electric heating. Oxide scale fragments will cause accelerated wear of forging dies (one company estimates that the life of the die can be increased by 30% due to the minimal oxide scale of induction heating). 2. Since there are no combustion products in the heating zone, oxidation and decarburization of the steel parts are effectively avoided, so clean billets can be obtained by this...
steel induction furnace heating the steel pipe and insulation, suitable for the diameter of 20mm-3000mm thickness: 5mm-50mm steel induction heating. 2 , steel pipe induction heating furnace selection parameters summary: diameter Control System Intermediate frequency power supply Φ 18-28mm PLC intelligent control KGPS 200KW Φ 30-70mm PLC intelligent control KGPS 350KW Φ 80-110mm PLC intelligent control KGPS 500KW Φ 16-32mm PLC intelligent control KGPS 200KW Customized steel tube induction furnace according to customer’s actual needs 3 , steel pipe induction heating furnace PLC intelligent control system : 1 , according to user needs to provide intelligent control or remote control console 2 , man-machine interface, easy to operate 3 , real-time adjustment of equipment operating parameters 4 , real-time control of the heating process, and has a recording function 5 , different international language switching 4 , steel tube induction heating furnace has features: 1 , medium frequency power supply control, infrared thermometer control, non-contact heating , making the workpiece heating more uniform. 2 , steel tube induction heating furnace closed-loop control, heating speed, high production efficiency. 3. All the water pipelines of the induction furnace body are made of 304 stainless steel pipes to avoid water rust and...
The main technical requirements of this equipment are as follows 1. Production line name: KGPS-350kW/2.5kHz aluminum alloy round bar medium frequency induction automatic heating production line 2. Number of production lines: 1 set 3. Equipment use: used for aluminum alloy round bar heating 4. Main process parameters and technical requirements of the equipment 4.1 Heating process requirements 4.1.1 blank material: aluminum alloy 6028 4.1.2 Billet specification range 4.1.3 Heating temperature: 450 ~ 480 °C 4.1.4 beat: 5 ~ 6 seconds / piece 4.1.5 The heating is stable during normal operation, the temperature fluctuation between each material is within ± 15 °C; the axial radial (core table) ≤ 20 °C 4.1.6 Cooling water supply system pressure is greater than 0.5MPa (normal water pressure is greater than 0.4MPa ) , high temperature is 60 °C , the corresponding hose pressure and interface also need to be scaled up to safety standards.
Bar billet A Deep Dive into the Fascinating Structure of the Metal World In the expansive realm of metal processing and materials science, billet bars serve as a crucial semi-finished product. They are fundamental not only for the production of various tools and components but also embody a wealth of scientific knowledge and industrial applications. This article delves into the definition, types, manufacturing processes, application areas, and the significant role of billet bars in contemporary industry strand cast. Mechanical Manufacturing: Billet Bars are the basic materials for manufacturing various mechanical parts. Through precision machining and heat treatment, billet bars can be turned into key components such as gears, shafts, bearings, etc. to ensure the normal operation of mechanical equipment. Automobile Manufacturing: The automotive manufacturing industry has extremely high requirements for materials, which must not only ensure strength, hardness and wear resistance, but also have good toughness and corrosion resistance. Billet Bars are the ideal material to meet these requirements and are widely used in the manufacture of automotive parts, such as engine crankshafts, drive shafts, suspension systems, etc. Aerospace: The aerospace field has extremely demanding requirements on the performance of materials. Billet Bars has become the preferred material for...
Billet Bars In-depth technical analysis and application optimization In today’s industrial manufacturing field, Billet Bars (billet bars) are important raw materials and are widely used in various metal processing, machinery manufacturing and automotive parts production. This article will analyze Billet Bars from the perspective of technicians, explore its manufacturing process, material characteristics, and application fields induction furnace coil coating. 1. Overview of Billet Bars Billet Bars usually refers to metal bars made by casting or forging processes, which have high uniformity and good mechanical properties. Its main materials include aluminum alloy, steel, stainless steel, titanium alloy, etc. Different materials are suitable for different application scenarios due to their unique physical and chemical properties. Aluminum Alloy Billet Bars Advantages: Aluminum alloy Billet Bars have the characteristics of low density, high strength, and good corrosion resistance. They are widely used in aerospace, automobile manufacturing, and electronic equipment. Manufacturing process: Usually made by smelting, casting, and heat treatment. Steel Billet Bars Advantages: Steel Billet Bars have high strength and toughness, good weldability and processability, and are widely used in construction, bridges, machinery manufacturing and other fields. Manufacturing process: Mainly produced through smelting, forging and rolling processes. Stainless steel Billet...
Induction Steel Melting Furnace
Aluminum Induction Melting Furnace
Stainless Steel Induction Melting Furnace
Medium Frequency Gold Induction Melting Furnace
Small Medium Frequency Induction Furnace
Aluminum/Copper Ingot Continuous Casting Line
Please fill out the form below (required *), send us a short message, and we will contact you as soon as possible.
Copyright © 2021 Luoyang Hongteng Electrical Equipment Co., Ltd.
