Luoyang HongtengIntermediate frequency induction furnace
An induction heating furnace is a kind of induction heating equipment for heating metal workpieces. When you need to heat a large number of metal workpieces one time by coal-fired heating, gas-fired heating, or electric furnace heating, the slow heating speed, poor heating environment, uneven heating temperature, and excessive scale will trouble you a lot. While the induction heating furnace won’t. With the development of technology becoming maturer and maturer, the induction heating furnace not only has fast heating speed, low loss, uniform heating, and meets environmental protection requirements when heating metal workpieces, but it can also significantly improve the quality of metal workpiece heating. So, where else can the induction heating furnace be applied? Today, we are here to discuss the industrial application of the induction heating furnace with you. Application of Induction Heating Furnace in Forging Heating Industry The most common application of induction heating is heating before forging. Combining an induction heating furnace with the forging equipment to form an intelligent forging heating production line greatly improves the technical level of billet forging, stabilizes product quality, and reduces forging costs. It is an indispensable automatic heating equipment in the die forging industry. It has many advantages in...
A mini steel bar production line typically consists of several pieces of equipment that work together to produce steel bars with a diameter ranging from 6.5 to 32mm. Typically, it is suitable for the production line with a capacity of 0.5 – 5 tons each day. The specific equipment required may vary depending on the size and capacity of the production line. However, there are some common pieces of equipment in the steel bar production line. Furnace The furnace is typically a melting furnace that uses electric or gas heating to melt the raw materials, which usually consist of scrap metal and other alloys. The liquid steel is then poured into the casting machine to create the desired shape and size of steel bars. A new advanced industrial melting furnace is applied to the metallurgy industry. It is an induction melting furnace. An induction melting furnace is a type of furnace used for melting metals and alloys using induction heating. Induction heating is a process where an electromagnetic field is used to create heat within a metal or other conductive material. The electromagnetic field is generated by an induction coil, which is usually made of copper tubing. When an alternating...
A steel bar mill is a type of steel rolling mill that specializes in the steel bars production line. Steel bars are long, solid metal rods that are commonly used in construction, manufacturing, and other applications./products/production-line-solution Work Process of Steel Bar Mill The process of producing steel bars in a bar mill typically begins with melting scrap steel in a furnace and then refining it to remove impurities and adjust the chemical composition. The molten steel is then cast into solid billets, which are large, rectangular blocks of steel. The billets are heated and then passed through a series of rollers in the bar mill to reduce their thickness and shape them into long, straight bars. The rollers in a bar mill can be arranged in various configurations, depending on the desired shape and size of the bars. The rolling process can be performed at high temperatures (hot rolling) or at room temperature (cold rolling), depending on the properties and characteristics required for the final product. Steel bars produced in a steel bar mill can come in a variety of shapes and sizes, including round, square, rectangular, and hexagonal. They can also be produced with various surface finishes and coatings,...
A rebar hot rolling line is a specialized type of hot strip mill that is used to produce steel reinforcement bars, commonly known as rebar. Rebar is a key component in the construction industry, used to reinforce concrete structures such as buildings, bridges, and highways. Working Process of Rebar Hot Rolling Line Producing rebar on a hot rolling line is similar to that of a standard hot strip mill but with some important differences. Here are the main steps involved in the process. Charging Raw materials, including scrap steel, pig iron, and ferroalloys, are melted in a furnace and then poured into a continuous casting machine, producing steel billets. Reheating The billets are heated to a high temperature in a furnace, typically around 1200-1250°C, in preparation for rolling. Roughing Rolling The hot billets are then passed through a roughing rolling mill, which reduces their size and prepares them for further rolling. Intermediate and Finishing Rolling The billets are then passed through a series of rolling mills, which further reduce their size and shape them into the desired profile of rebar. Quenching The hot rebar is then quickly cooled in a water bath to increase its strength and durability. Cutting The...
Slab continuous casting is a casting method used in the steelmaking industry to produce flat, rectangular slabs of steel. Today, we will introduce the details to you. Slab Continuous Casting Process The process involves the continuous casting of molten steel into a water-cooled copper mold, which solidifies and forms the shape of the slab. Here are the basic steps involved in slab continuous casting: Preparation of the Mold The copper mold is prepared by cooling it with water to form a solid shell. The mold is then coated with a lubricant to prevent the steel from sticking to it. Charging the Furnace A furnace is charged with scrap steel and other materials and heated to a temperature of around 1,600-1,800°C (2,912-3,272°F), melting the steel. Tapping the Furnace The molten steel is then tapped from the furnace and poured into a ladle. Refining the Steel The steel is then refined in the ladle to remove impurities and adjust its chemical composition. Pouring the Steel The ladle is then tilted and the molten steel is poured into the copper mold. As the steel enters the mold, it begins to cool and solidify. Moving the Slab As the steel continues to solidify, it...
Working Principle of Induction Heating Induction heating for forging is a heating process that uses an induction heating furnace to heat a metal part to the forging temperature. Induction heating works by generating an electromagnetic field that induces eddy currents in the metal part, which in turn generates heat due to the material’s electrical resistance. To use induction heating for forging, a metal part is placed inside an induction coil, which is connected to an induction power supply. The power supply generates a high-frequency alternating current that flows through the coil and generates an electromagnetic field. As the metal part is placed inside the coil, the electromagnetic field induces eddy currents in the metal, which generates heat due to the material’s resistance. The heat is then transferred to the metal part, which is quickly heated to a forging temperature. Applications of Induction Heating Some typical applications of induction heating for forging include heating metal parts for hot forgings, such as forging crankshafts, connecting rods, gears, and other automotive and aerospace components. Induction heating can also be used for heat-treating metal parts after forging, such as hardening and tempering steel components. Advantages of Induction Heating for Forging Induction heating...
Induction Steel Melting Furnace
Aluminum Induction Melting Furnace
Stainless Steel Induction Melting Furnace
Medium Frequency Gold Induction Melting Furnace
Small Medium Frequency Induction Furnace
Aluminum/Copper Ingot Continuous Casting Line
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