Luoyang HongtengIntermediate frequency induction furnace
Today we are going to introduce to you some about copper smelting furnaces. We have talked about aluminum melting furnaces before, and in theory, no matter what metal needs to be melted, our furnaces can meet your requirements. This set of copper alloy melting furnace is used to melt copper alloy. Capacity of copper alloy melting furnace: 500Kg Melting temperature of copper alloy melting furnace: 1200℃ Power supply of copper alloy melting furnace: series resonance intermediate frequency power supply Copper alloy melting furnace tilting method: reducer tilting furnace Copper alloy melting furnace cooling method: cooling tower cooling Melting power of copper alloy melting furnace: 400Kw Frequency of copper alloy melting furnace: 2000Hz Power consumption of copper alloy melting furnace: 550Kwh/T Internal protection of melting furnace: Protection measures for copper alloy melting furnace power supply include main circuit short circuit, phase loss protection, high and low grid voltage protection, high cooling water temperature, low water pressure, low cooling water flow protection, thyristor overvoltage, overcurrent protection, DC through protection , inverter direct protection, etc. Furnace body: The copper alloy smelting furnace body is composed of steel furnace shell welded by section steel, tilting furnace mechanism of reducer, induction coil, stainless steel tie...
Industrial furnaces are used to smelt metals, and there are many types on the market. The intermediate frequency furnace that we Hongteng uses the most, adopts the principle of induction heating. The metal heating of induction heating equipment is also called intermediate frequency induction forging furnace, intermediate frequency induction diathermy furnace, intermediate frequency induction pre-forging heating furnace, intermediate frequency induction heating furnace, and intermediate frequency induction furnace. Today we will introduce to you about induction heating equipment. The first is the application of the device. It involves the heating, heat treatment and melting of metals. The heating application range is in the process of forging, extrusion, hot rolling and shearing of metal materials. Heating and heat treatment such as quenching and tempering, annealing, and tempering of the whole metal material. The composition and configuration of induction heating equipment is generally composed of intermediate frequency power supply, electric heating capacitor, induction furnace body, feeding and discharging transmission device and temperature measurement equipment. When using induction heating, pay attention to the cooling method of the induction coil of the equipment. Common cooling methods are: Closed circulating cold zone tower system, pool + circulating pump cooling system; Pool + plate heat exchanger cooling...
We, Hongteng, are a company that produces industrial furnaces. Today, I will share with you some knowledge about industrial metal furnaces. When the industrial furnace is working, the power is a problem that everyone is concerned about, so how to improve the power of the intermediate frequency induction furnace? The coil is the key to converting electrical energy into heat, so the design of the coil is very important. The advanced coil design should be based on the actual use of the induction furnace, according to the principle of electromagnetic field, through the optimization calculation of the computer industry software to determine a good plan, using the new coil anti-parallel winding technology, better gather the magnetic field, improve the magnetic field stirring force, The error between the design power of the induction coil and the actual operating power is not more than 5%. We can increase the wall thickness of the induction coil. Thick-walled induction coils will provide more smelting energy, and thick-walled induction coils have larger current-carrying cross-sections than induction coils with other cross-sections, so the coil resistance is low and more energy can be used for smelting. And because the thickness of the surrounding pipe wall is uniform,...
We are a manufacturer of industrial electric furnaces, which are also induction heating metal smelting equipment. What is the difference between an intermediate frequency furnace and a power frequency furnace? In the case of the same stirring force and capacity, the intermediate frequency furnace can even input three times the power of the power frequency furnace. The size of the gap is not as simple as the difference between their names. In other words, the crucible size of the intermediate frequency furnace under the same power is only one third of that of the power frequency furnace. In addition, due to the influence of the current and voltage of the inductor coil, the input power of the intermediate frequency furnace is about twice the input power of the power frequency furnace, so the average power consumption of the intermediate frequency furnace is much lower than that of the power frequency furnace. The difference between the power frequency furnace and the intermediate frequency furnace is not only the difference in power, but also in the use experience. Each time the intermediate frequency furnace is smelted, the charge can be directly emptied. Advanced pouring type intermediate frequency furnace, easy to use. The...
When using the intermediate frequency furnace, in order to ensure the safety of use and the work rate, we must pay attention to the safety operation of the intermediate frequency furnace. Do you know the safety operation of the intermediate frequency furnace? Today, the editor of Hongteng will let you know about it. boot operation Close the low-voltage switch frame switch of the incoming line, observe whether the three-phase incoming line voltage and ammeter indication are normal, and adjust the power adjustment potentiometer to a small value. Press the control power on button, after 2 to 3 seconds, press the “main circuit on button”, and then press the “inverter start button”, the intermediate frequency power supply starts to work, at this time DC voltmeter, ammeter, intermediate frequency frequency meter, power meter There are instructions. After the startup is successful, slowly adjust the power knob to the required power position, and input the power; if the intermediate frequency is not established (that is, the startup fails), press the “inverter stop” button to reset it, and then press “inverter start” again. shutdown operation When shutting down, first turn the power adjustment knob to the smaller position, and then press the “inverter stop”...
As a manufacturer of industrial furnaces, we produce many medium frequency induction furnaces. Medium frequency induction heating has the characteristics of fast heating, uniform heating, non-contact heating, no pollution, small operation area and high productivity, so it is used in many fields such as surface quenching of industrial metal parts, metal melting, bar heat penetration, etc. It is becoming more and more widespread, so do you know what the principle of medium frequency induction heating is? The principle of intermediate frequency induction heating is to use the method of electromagnetic induction. When the magnetic flux surrounded by the conductor loop changes, an induced potential will be generated in the loop. The conductor in the alternating magnetic field also generates an induced potential under the action of electromagnetic induction, and an induced current is formed in the conductor. The induced current overcomes the resistance of the conductor itself to generate Joule heat, and this heat is used to heat the conductor itself, causing it to heat up and melt. To achieve a variety of thermal processing purposes. The basic components of an induction heating system include an induction coil, an AC power source and a workpiece. Depending on the heating object,...
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